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Controlling the Big 8 As an ancillary program to the manufacturing plant’s Hazard Analysis & Critical Control Points (HACCP) plan, the first step in developing an ACP is the assessment of allergens as part of the hazard analysis.An allergen within a food product is considered a chemical hazard.Delivery Orders will be processed within one businesses day. Visa, Master Card, American Express and Discover accepted. They can be contacted by e-mail at [email protected] day air shipment orders should be placed before p.m. Proof of delivery may be requested within 60 days of the invoice date. Mail payments to: Jubilant Hollister Stier LLC 14110 Collections Center Drive Chicago, IL 60693-0141 Dating We provide our customers with the best possible dating on extracts, while complying with regulatory guidelines.When reviewing specifications, you should look for formulations that list ingredients without the sub-listing.For example, marshmallow whip may contain eggs, or soy sauce may contain wheat. For example, look for overhead conveyors that cross one another or that cross over exposed products.According to the Food Allergy Research and Resource Program in 2003 ( possible processing errors or oversights that result in allergen-containing product contamination are as follows: inadequate cleaning of shared equipment (non-allergen containing products run after allergen containing products resulting in cross-contamination); use of rework (not using “like into like” practices); switching of ingredients (and not following up with an allergen assessment of the new ingredients); and labeling terms (using uncommon or incorrect terminology for the top 8 allergens); and frequency of HACCP plan review.With these types of errors in mind, the ACP should address the following activities: • Supplier monitoring • Plant traffic flow • Raw material storage • Color-coding systems for utensils used with allergens • Production scheduling • Cleaning • Use of rework • Evaluation of program effectiveness • Label review policies • Frequency of plan review • Documentation and documentation review of activities • Employee education Let’s look at each of these activities in which control steps should be implemented as part of the ACP. Food manufacturers should obtain copies of product or ingredient formulations, specification sheets or certificates of analysis (COAs) from suppliers of raw ingredients.
Testing to verify the quantity of allergen present will help to determine actions needed within the plant. If this is not possible, require that incoming material pallets are shrink-wrapped to contain dust and to prevent other cross-contamination opportunities, such as leakage from torn bags.
The top eight food allergens are soy, wheat, eggs, milk, peanuts, tree nuts, fish and shellfish.
Once an allergen is identified by your operation as a raw ingredient or contained within a raw ingredient, control steps must be established if the product is not run on a separate line or a complete wet cleaning is performed between allergen and non-allergen containing products.
The good news is that we all can learn from these recalls by identifying the most common errors that lead to the inadvertent inclusion of allergenic ingredients into finished product and the consequences that lead to undeclared allergens.
Setting up and implementing an allergen control plan (ACP) in your food processing plant is an good way to avoid inadvertent allergen cross-contamination and thus avoid potentially damaging recalls and the adverse or even fatal physiological reactions in consumers.